English
The TL-2000 series adopts advanced motor-free telecentric optical measurement technology, combined with a powerful signal processing system to deliver precise wire measurement results, featuring high precision, high stability, and high durability.
It is mainly used for measuring the outer diameter, ovality, transparent wire, flat wire, and lump & neck defects of various tubes, rods, and wires such as enameled wire, steel wire, iron wire, copper rod, electrical wire & cable, plastic wire, power cable, optical fiber, aluminum-plastic tube, steel, medical tubing, and water pipe.
No moving parts — thanks to the no-moving-parts internal design, there is no measurement deviation caused by the aging of moving parts such as motors.
Extremely short exposure time enables the device to capture clear images of vibrating objects, eliminating measurement deviation caused by vibration.
| Series | Single-Axis Series | 2-Axis Series | |||||
| Model | TL-2010S | TL-2025S | TL-2065S | TL-2010D | TL-2025D | TL-2065D | |
| Axis | Single-Axis | Single-Axis | Single-Axis | 2-Axis | 2-Axis | 2-Axis | |
| Measurement range | 0.02~10mm | 0.2~25mm | 0.5~65mm | 0.02~10mm | 0.2~25mm | 0.5~65mm | |
| Repeatability | ±0.03μm(1) | ±0.1μm(2) | ±0.25μm(3) | ±0.03μm(1) | ±0.1μm(2) | ±0.25μm(3) | |
| Accuracy | ±0.5μm(4) | ±3μm(5) | ±4μm(6) | ±0.5μm(4) | ±2μm(5) | ±4μm(6) | |
| Sampling frequency | 10KHz/Axis | 10KHz/Axis | 10KHz/Axis | 5KHz/Axis | 10KHz/Axis | 5KHz/Axis | |
| Size(L*W*H) | 224.6*36*77mm | 323.7*45*98mm | 553.5*45.6*132mm | 183*190*56mm | 270*296*60mm | 382*400*66mm | |
| Defect measurement | Min defect length | 0.2mm@120m/min 0.5mm@300m/min |
0.2mm@60m/min 0.5mm@150m/min |
0.2mm@120m/min 0.5mm@300m/min |
0.2mm@60m/min 0.5mm@150m/min |
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| Min defect height | 0.01mm | 0.02mm | 0.04mm | 0.01mm | 0.02mm | 0.04mm | |
| Defect measurement data | Defect type, size, length, position | Defect type, size, length, position | |||||
| Dimensional measurement data | Diameter(Width or Thickness) | Diameter, Ovality(Width & Thickness) | |||||
| Application | Round wire, Flat wire, Transparent wire, Hose and Bar etc. | ||||||
| Power supply | 24VDC ± 5%, Max. 30W | 24VDC ± 5%, Max. 75W | |||||
| Display | Optional: general display and control module (LCD display) | LED display | |||||
| Communication interface | Standard: Bluetooth, CAN, RS485(MODBUS RTU) | Standard: Bluetooth, RS485(MODBUS RTU) Options: PROFIBUS, PROFINET, EtherNet/IP etc industrial bus or industrial Ethernet(7) |
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| Electrical interface | Standard: Digital output(relay), Digital input, Encoder pulse input port | Standard: Digital output(relay), Digital input, Encoder pulse input port Options: PI feedback control(7) |
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| Env. adaptability | Working temperature | 0~50°C | |||||
| Working humidity | 20~85%RH(No condensation) | ||||||
| Brightness | Incandescent light, fluorescent lamp 3000lx or less | ||||||
| Vibration resistance | 10~55Hz full amplitude 1.5mm XYZ direction for 2 hours | ||||||
| Impact resistance | 10G/6ms | ||||||
| Data collection and analysis | Options: TDC 3000, DMS1000, C3 | Options: TDC 3000, DMS1000, DS14ZT | |||||
| Out-of-tolerance alarm | Support | ||||||
| Transparent mode | Support | ||||||
| IP grade | IP65 | ||||||
Note:
(1) Set average time to 0.1s and measure the ±2σ value of the φ1mm round rod at the measurement area center;
(2) Set average time to 0.1s and measure the ±2σ value of the φ10mm round rod at the measurement area center;
(3) Set average time to 0.1s and measure the ±2σ value of the φ20mm round rod at the measurement area center;
(4) Move φ1mm round rod in the measurement area of 2*2mm and conduct measurement error;
(5) Single-axis series: Move φ9mm round rod in the measurement area of 8*8mm and conduct measurement error; Move φ18mm round rod in the measurement area of 4*4mm and conduct measurement error; Dual-axis series: Move φ10mm round rod in the measurement area of 8*8mm and conduct measurement error;
(6) Move φ20mm round rod in the measurement area of 20*20mm and conduct measurement error;
(7) Industrial communication module and PI feedback control module is installed before ex-factory, so notify the demand before placing an order.
Technical documents such as product manuals, datasheets and outline drawings
Answers to frequently asked questions about Dimension Gauge
Yes. There are two main solutions:
① Lump/Neckdown Detection: The F Series, TL-2000 Series, and TL-3000 Series all support lump/neckdown detection. The TL-3000 Series offers a sampling rate of up to 80 kHz, making it suitable for high-speed production and supporting defect imaging.
② Surface Defect Inspection: The surface defect inspection system can visually detect particles and other surface abnormalities on enamelled wire.
Yes. DALA’s TL Series can measure both round and flat wire with a single device, supporting parameters such as outer diameter, width, thickness, ovality, and lump/neckdown defects.
Yes. The specific measurement accuracy and repeatability depend on the tubing size, transparency, and on-site conditions, and should be confirmed during model selection.
Yes. Several DALA models support both outer diameter and ovality measurement, including the E3 ultra-fine wire gauge, F Series, TL-2000 Series, and TL-3000 Series.
Yes. Several DALA products support lump/neckdown defect detection and can detect local bulges on tubing.
Yes. DALA diameter gauges can measure 3D printing filaments in different colors.
Yes. It can be integrated with the extruder through PI control, with adjustment signals output via analog signals or communication interfaces.
Used together with Dimension Gauge to build a complete measurement solution
Provides end-to-end support from product selection to production line operation through on-site guidance and after-sales technical support.
